We provide a fully automated and continuously-fed waste tires pyrolysis system, which confirms to all relevant EU and CE Standards for industrial equipment, as well as all relevant Environmental Emissions Standards and Regulations.
Pyrolysis System and Process Introduction
The thick bead tire wires are extracted and whole tires are cut into pieces, which are then shredded to 5x5cm in size, and fed into the pyrolysis system. The plant's processing capacity is 12 tons of shredded tires per 24 hours. Each period of continuous operation is 60 days, after which the plant undergoes 5 days of regular maintenance according to the Maintenance Schedule. After all the systems are checked a new 60 days processing cycle can be started, During each of the 3 work shifts, the pyrolysis process is controlled by one operator and one assistant in charge of the ancillary systems, while additional single shift personnel operates the auxiliary systems.
Space Requirements
The whole waste tire pyrolysis plant has a scalable and modular structure. The space requirement for the pyrolysis and the gases recovery systems is about 500 sq.m.. This does not include the space needed for the storage and shredding of the waste tires, as well as storing of end products and additional space for carbon black milling and packaging and the second stage distillation system and the rest of the ancillary systems. The plant can be adapted to meet specific space requirements.
Environmental Aspects
The gases produced from the system are used to heat the process, while the non-condensing gases are burned in a flare. Water used for cooling is not in direct contact with the produced oil and is in a closed circuit.
The exhaust gases of the system meet the EU standard for industrial boilers.
Distillation System
The two stage distillation system can separates the pyrolysis oil into a light and heavy fraction depending on market needs.
Scada control
The whole process is automated and controlled by Scada.